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Oem Odm Fsw Electric Vehicle Battery Tray 6063 T5 Aluminum Alloy

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Oem Odm Fsw Electric Vehicle Battery Tray 6063 T5 Aluminum Alloy

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Brand Name : KALU

Model Number : KL1007

Certification : ISO9001

Place of Origin : Jiangyin, China

MOQ : 10 pieces

Price : Negotiation

Payment Terms : TT 30% Deposit

Supply Ability : 8000 pieces per month

Delivery Time : 15-20 work days

Packaging Details : Plastic Film + EP Paper + Wooden or Plastic Pallet

Use : Electric vehicle

Application : Aluminum battery tray

Welding : FSW-friction stir welding

Aluminum Alloy : 6063 T5 aluminum profile

Process : Extrusion, FSW, TIG, MIG, Machining

Size : Customer's Requst

Machining : CNC Machining

Keyword : electric vehicle aluminum battery tray

Type : Other Auto Parts

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OEM/ODM custom friction stir welding FSW aluminum alloy battery tray for electric vehicle


Aluminum alloy battery tray / lower box of battery pack is mainly made of steel and aluminum alloy. Aluminum alloy is favored by more and more automobile OEMs and manufacturers around the world because of its low density and various forming processes, which can meet the requirements of electric vehicle lightweight. At present, aluminum alloy battery tray has two process schemes: integral casting and aluminum profile welding. FSW has been widely used in the manufacture of battery tray because of its non melting, automation, intelligence, environment-friendly and integrated characteristics. As early as 2011, our team developed aluminum battery tray for German Renault automobile, which can realize the automatic welding production of aluminum battery tray. It is the first FSW aluminum alloy battery tray in the world. In recent years, our team has developed more than 30 kinds of aluminum battery trays for many domestic main engine manufacturers and their supporting enterprises, and invented equipment specially used for FSW welding of aluminum battery trays, which has increased the production efficiency by more than 100%.

With friction stir welding and die casting as the core technology, Cheeven produces many products such as friction stir welding water-cooled parts and die-casting products. The main production workshops include friction stir welding workshop, die-casting workshop, finishing workshop and post-treatment workshop. Qi Yun has the ability to inspect and detect products from raw material processing, die-casting, friction stir welding, precision machining and product surface treatment, Have a complete production line manufacturing capacity.
Equipment Capacity
With friction stir welding and die casting as the core technology, Cheeven produces many products such as friction stir welding water-cooled parts and die-casting products. The main production workshops include friction stir welding workshop, die-casting workshop, finishing workshop and post-treatment workshop. Qi Yun has the ability to inspect and detect products from raw material processing, die-casting, friction stir welding, precision machining and product surface treatment, Have a complete production line manufacturing capacity.
1,Friction stir welding
Cheeven is committed to the development, application and promotion of friction stir welding technology. He has rich experience in R & D and production of friction stir welding, especially in the design and manufacturing of battery tray, electric cabinet, motor products and aluminum alloy water cooling parts of new energy vehicles, It has independently developed friction stir welding technology with upper and lower double heads and intelligent visual friction stir welding technology, which is at the leading level in the same industry. After product welding, the company will conduct professional ultrasonic nondestructive testing and provide product testing report.
Equipment
Brand
Quantity
Table type Friction Stir Welding Equipment
Tanrand
3
Gantry type Friction Stir Welding Equipment
Tanrand
4
Upper and lower double head friction stir welding equipment
Tanrand
2
Refill Friction Stir Spot Welding Equipment
Tanrand
2
2,Die Casting Our die casting workshop is equipped with nine 200-280T , and one 1600T , 800T and 500T cold chamber die casting machines respectively , with complementary automatic soup feeding machines , sprayers , pick up machines , mold temperature machines and water /oil cooling systems to facilitate automatic die casting production . After the commissioning of the die , the material certificate , test report , drawings , spare parts , die use instructions qualified test template and model size report will be provided to the client
Equipment
Brand
Quantity
Die Casting Machine(280-1600T)
L.K.Group
12
Drilling Machine
Hangzhou west lake Drill Co.,Ltd
60
Semi Automatic Multi Axis Drilling
Customized
3
Press Machine
Customized
30
Hydraulic Press
Customized
3
Belt Mil
Customized
1
Rail Suspension Type Shot Blasting Machine
Li Kang Machinery
1
Crawler Type Rolling and Polishing Machine
Li Kang Machinery
1
3,CNC-Machining Cheeven has dozens of machining centers. With strict quality management, Qiyun can provide customers with various product machining services to meet customer needs.
Equipment
Brand
Quantity
Vertical CNC
Li Yang Machinery
9
High speed CNC
Taiwan Gentiger
15
CNC Lathe
Yuhuan Long Lathe Co.,Ltd
18
CNC Drilling and Milling machining Center
Haas Automation Asia Co.,Ltd
13
Gantry machining center
LWS
1
4,Post-Treatment According to client needs (drawings or samples ),Cheeven provides manufacturing , processing , sand blasting and shot blasting , baking finish , passivation , oxidation , powder spraying , electroplating and a series of back-end - services for zinc & aluminium die casting molds and products . Products include LED energy-saving lamp accessories , auto parts , communication parts , power tools accessories , medical devices , mechanical instrument accessories , etc .
Equipment
Quantity
Vibration Grinding
2
Shot Blasting Machine
2
Polishing Machine
12
Abrasive Belt Machine
2
Pretreatment Coating Line
1
Waste Gas Treatment Equipment
1
Waste Water Treatment Equipment
1
5,Quality Control We have the CMM measuring device,Ultrasonic testing equipment and conventional testing equipment to carry out Water cooling products, die casting products and full-scale inspection of key parts of die production to ensure quality stability . We have special mold testing workshop to detect problems and eliminate them through the process of small batch trial production . This effectively prevents early problems from passing on to clients , and ensures the timely mass production of the mold .
Equipment
Quantity
Ultrasonic nondestructive testing equipment
1
CMM
1
Projector
1
Vancometer
1
Thickness Meter
1
Salt-sparying Tester
1
Rockwell hardness tester
1
Metallurgical Microscope
1

Main achievements
In 2008 and 2011, our team provided two special friction stir welding equipment for automobile aluminum alloy wheels to a domestic automobile manufacturing enterprise, and successfully applied the friction stir welding technology to the automobile industry. In 2012, our team provided two standardized Dragon Gate friction stir welding equipment for an automobile manufacturing enterprise in Germany to manufacture aluminum alloy battery tray products of new energy vehicles, which successfully opened the German market. From 2015 to 2020, our team provided 6 sets of special friction stir welding equipment for automobile aluminum alloy wheels to an automobile manufacturing enterprise in South Korea. All the equipment realized the function of "one key welding" and won an international reputation for made in China. In 2020, our company provided a friction stir welding equipment with upper and lower double heads for an enterprise in China, which improved the welding efficiency by more than 100%, reduced the intermediate sizing process and improved the product quality



Product Tags:

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